Select Page

Shop floor control overview

Shop floor control is a process used in manufacturing to manage and control the production process. It involves monitoring and controlling the activities taking place on the shop floor to ensure that production is running smoothly and efficiently. Shop floor control helps manufacturers to improve productivity, quality, and profitability by optimizing the use of resources and reducing waste.

The main components of shop floor control are:

Work order management: This involves creating and managing work orders, which specify the details of each production run, such as the quantity to be produced, the required materials, and the production schedule.

Production scheduling: This involves creating and managing production schedules to ensure that production runs are scheduled in a way that optimizes the use of resources, minimizes downtime, and meets customer demand.

Material control: This involves managing the inventory of materials needed for production, ensuring that the right materials are available at the right time, and minimizing waste and excess inventory.

Quality control: This involves monitoring and controlling the quality of production runs to ensure that products meet the required quality standards and customer expectations.

Machine monitoring: This involves monitoring the performance of machines and equipment on the shop floor to ensure that they are operating at maximum efficiency and identifying any maintenance or repair needs.

Labor management: This involves managing the workforce on the shop floor, ensuring that workers are properly trained, and scheduling labor resources to optimize production runs.

Effective shop floor control can lead to improved productivity, quality, and profitability. It provides a basis for monitoring and controlling the production process, allowing the company to quickly respond to changes in demand or supply. By optimizing the use of resources and reducing waste, shop floor control helps manufacturers to improve their competitive position in the market.

Overview of Automatic Identification and Data Capture

Automatic Identification and Data Capture (AIDC) is a technology used to automatically identify and collect data from objects, people, or processes without the need for manual data entry. AIDC technologies are used in a wide range of industries, including retail, manufacturing, healthcare, and logistics.

Some of the commonly used AIDC technologies are:

Barcode: Barcodes are widely used to identify and track products, assets, and shipments. They consist of a series of vertical bars and spaces of varying widths that represent a code that can be read by a barcode scanner.

RFID: Radio Frequency Identification (RFID) is a technology that uses radio waves to read and capture data from a tag attached to an object. RFID tags can be read from a distance, which makes them ideal for tracking and identifying items in real-time.

QR codes: Quick Response (QR) codes are similar to barcodes, but they can store much more data, including text, images, and URLs. They can be scanned using a smartphone or QR code reader.

Biometrics: Biometric technologies use unique physical characteristics of individuals, such as fingerprints, facial recognition, or iris scanning, to identify and authenticate users.

AIDC technologies are used to improve efficiency, accuracy, and productivity by reducing the need for manual data entry and human intervention. They also help companies to track and manage inventory, assets, and shipments in real-time, leading to better visibility and control over the supply chain. In addition, AIDC technologies can improve the accuracy of data, reduce errors and inconsistencies, and enable faster decision-making.